Technology

Applied Technologies

Nitrogen Gas Back-Pressure Control for Residual Stress Reduction in Low-Pressure Injection Molding

Immediately after cavity filling, nitrogen gas is injected through valves installed in the lower core, replacing the conventional high-pressure holding process with a uniform low-pressure gas retention method. This process effectively eliminates concentrated stress around the gate area, fundamentally preventing warpage, cracking, and post-process deformation. As a result, the dimensional stability and surface quality of automotive engineering plastic components are significantly improved.

Optimization of Gas-Assisted Cooling Process for Reduced Cycle Time and Manufacturing Cost

By maintaining uniform pressure across the molten resin surface through nitrogen gas back-pressure, cooling efficiency is maximized without prolonged holding pressure. This proprietary process control technology reduces cycle time from 120 seconds per shot to 60 seconds per shot, lowering product cost by up to 40% and overall manufacturing cost by up to 50%. It also improves equipment utilization and production capacity.

Low-pressure molding technology utilizing high-pressure gas injection into molds improves surface replication while minimizing wheel deformation and shrinkage.
Cavity Back Molding Technology

Cycle time reduction and process simplification achieved through single-mold cavity back mold design and integrated multi-layer injection molding technology.

Core Back Molding Technology

Lightweight automotive interior components and cost reduction achieved through single-mold core back mold design and integrated multi-layer injection molding technology.

Bonding Technology

Our bonding technology provides various solutions for plastic-to-rubber and metal-to-rubber bonding applications, including automotive vibration isolation components. Based on innovative process design and customized bonding solutions, we continue to lead the market while developing future technologies. Through close collaboration with customers and strong technical leadership, we deliver optimized solutions for the automotive and consumer industries while meeting diverse specification requirements.

Pre-Treatment Process

We operate advanced facilities capable of degreasing, sandblasting, and coating processes.

Coating Process

We provide precise and reliable coating solutions for steel, aluminum, plastic, cast iron, and various other components according to customer specifications. Our technologies include dipping, spraying, and masking processes, enabling selective coating applications on designated areas.

Coating Process Flow
  • 01 Input Process

    Raw material input

  • 02 Degreasing Process

    Degreasing 1 → Degreasing 2

    Degreasing required to prevent foreign particles during shot blasting

    Cleaning process may be omitted if unnecessary

    Additional cleaning available upon customer request

  • 03 Drying Process 1

    Drying 1 → Drying 2 → Drying 3

    Electric heater

    Steam heater

    Optional Drying 3 available

  • 04 Shot Blasting Process
  • 05 Degreasing Process

    Degreasing 3

  • 06 Cleaning Process

    Cleaning 1 → Cleaning 2

  • 07 Surface Conditioning Process

    Surface condition adjustment

  • 08 Phosphate Coating Process

    Coating 1 → Coating 2

  • 09 Cleaning Process

    Cleaning 3 → Cleaning 4

  • 10 Hot Water Treatment Process

    Drying effect achieved through hot water treatment

  • 11 Drying Process 2

    Drying 1 → Drying 2 → Drying 3

    Electric heater

    Steam heater

    Optional Drying 3 available

  • 12 Discharge Process

    Conveyor system

Plastic Injection Molding

Starting as a manufacturer specializing in molds, the foundation of all industries, the company now produces and supplies injection molds for automotive interior and exterior components. Injection molding is a process in which thermoplastic resin is melted, injected into a mold, cooled, and solidified, making it suitable for manufacturing complex-shaped products.

Injection Compression Molding Applied to ultra-thin products difficult to manufacture with conventional injection molding, including light guide plates, mobile phone cases, and low-stress products.

Ultra-High-Speed Injection Molding Used for ultra-thin frames and mobile display prototype production that are difficult to achieve with conventional molding methods.

Dual Injection Molding A process using two different materials and rotating molds, applied to two-tone eyeglass frames, keypads, toys, toothbrushes, and various prototype products.

Silicone Injection Molding Utilizes thermosetting silicone materials for baby bottles, keypad covers, waterproof products, and other applications.

Plastic Injection Molding Applied to bottle caps, cosmetic containers, mobile phone cases, automotive parts, and other thermosetting plastic products.

Edge Strip Processing

Since its establishment in 1996, the company has produced oil level gauges by combining precision metal processing technology with plastic injection molding technology based on proprietary stainless strip processing expertise. The company has acquired SQ certification in precision plastic injection molding and continues to develop strip processing technologies as a supplier to automotive manufacturers including Hyundai-Kia Motors and GM Korea.